Autors: Mileva N., Zlateva P., Ivanov, M. P., Krumov K., Terziev, A. K., Comarla A.
Title: Numerical and Experimental Analyses of Flue Gas Emissions, from Biomass Pellet Combustion in a Domestic Boiler
Keywords: biomass pellets, CFD modeling, combustion efficiency, emissions control, flue gas emissions, renewable energy, residential boiler

Abstract: This study explores the combustion behavior of three biomass pellet types—wood (W), sunflower husk (SH), and a mixture of wood and sunflower husks (W/SH)—in a residential hot water boiler. Experiments were carried out under two air supply regimes (40%/60% and 60%/40% primary to secondary air) to measure flue gas concentrations of oxygen (O2), carbon monoxide (CO), and nitrogen oxides (NOx). The results indicate that SH pellets generate the highest emissions (CO: 1095.3 mg/m3, NOx: 679.3 mg/m3), while W pellets achieve the lowest (CO: 0.3 mg/m3, NOx: 194.1 mg/m3). The mixed W/SH pellets produce intermediate values (CO: 148.7 mg/m3, NOx: 201.8 mg/m3). Overall boiler efficiency for all tested fuels ranged from 90.3% to 91.4%. Numerical simulations using ANSYS CFX (2024 R2 (24.2)) were performed to analyze temperature distribution, flue gas composition, and flow fields, showing good agreement with experimental outlet temperature and emission trends. These findings emphasize that both pellet composition and air distribution significantly influence efficiency and emissions, offering guidance for optimizing small-scale biomass boiler operation.

References

  1. Scott C. Desamsetty T.M. Rahmanian N. Unlocking Power: Impact of Physical and Mechanical Properties of Biomass Wood Pellets on Energy Release and Carbon Emissions in Power Sector Waste Biomass Valorization 2025 16 441 458 10.1007/s12649-024-02669-z
  2. Voumik L.C. Islam M.A. Ray S. Mohamed Yusop N.Y. Ridzuan A.R. CO2Emissions from Renewable and Non-Renewable Electricity Generation Sources in the G7 Countries: Static and Dynamic Panel Assessment Energies 2023 16 1044 10.3390/en16031044
  3. He B. Yuan X. Qian S. Li B. Carbon Neutrality: A Review J. Comput. Inf. Sci. Eng. 2023 23 061101 10.1115/1.4062545
  4. Zapata S. Gómez M. Bartolomé C. Canalís P. Royo J. Ash Behaviour during Combustion of Agropellets Produced by an Agro-Industry—Part 1: Blends Design and Experimental Tests Results Energies 2022 15 1479 10.3390/en15041479
  5. Üçok S. Properties of Bio-Pellets Obtained from Walnut and Peanut Shells: Energy Density, Emissions and Durability Int. J. Agric. Biol. Eng. 2024 17 281 285
  6. Deng Y. Ran X. Elshareef H. Dong R. Zhou Y. Emergy, Environmental and Economic (3E) Assessment of Biomass Pellets from Agricultural Waste Agriculture 2025 15 664 10.3390/agriculture15060664
  7. Borges R.J. Iturralde Carrera L.A. Bastida E.J.L. García-Martínez J.R. Carrillo-Serrano R.V. Rodríguez-Reséndiz J. Energy Sustainability Indicators for the Use of Biomass as Fuel for the Sugar Industry Technologies 2024 12 36 10.3390/technologies12030036
  8. Ter-Mikaelian M.T. Chen J. Desjardins S.M. Colombo S.J. Can Wood Pellets from Canada’s Boreal Forest Reduce Net Greenhouse Gas Emissions from Energy Generation in the UK? Forests 2023 14 1090 10.3390/f14061090
  9. Nocoń A. Jachimowski A. Koniuch W. Pełka G. Luboń W. Kubarek P. Jach-Nocoń M. Dawiec D. Analysis of the Energy and Emission Performance of an Automatic Biomass Boiler in the Context of Efficient Heat Management Energies 2024 17 5885 10.3390/en17235885
  10. Echi S. Bouabidi A. Driss Z. Abid M.S. CFD Simulation and Optimization of Industrial Boiler Energy 2019 169 105 114 10.1016/j.energy.2018.12.006
  11. Gallant R. Farooque A.A. He S. Kang K. Hu Y. A Mini-Review: Biowaste-Derived Fuel Pellet by Hydrothermal Carbonization Followed by Pelletizing Sustainability 2022 14 12530 10.3390/su141912530
  12. Zheng Z. Yang W. Yu P. Cai Y. Zhou H. Boon S.K. Subbaiah P. Numerical Study on Combustion Characteristics of Biomass in a Cyclone Furnace under Air-Staged Conditions Fuel 2020 259 116083 10.1016/j.fuel.2019.116083
  13. Sperandio G. Suardi A. Acampora A. Civitarese V. Eco-Efficiency of Pellet Production from Dedicated Poplar Plantations Energies 2024 17 3137 10.3390/en17133137
  14. Yang Y. Song L. Li Y. Shen Y. Yang M. Wang Y. Zheng H. Qi W. Lei T. Effects of Different Biomass Types on Pellet Qualities and Processing Energy Consumption Agriculture 2025 15 316 10.3390/agriculture15030316
  15. Moraveji A. Toghraie D. Computational Fluid Dynamics Simulation of Heat Transfer and Fluid Flow Characteristics in a Vortex Tube by Considering the Various Parameters Int. J. Heat Mass Transf. 2017 113 432 443 10.1016/j.ijheatmasstransfer.2017.05.095
  16. Murugan P.C. Sekhar S.J. Application of Computer-Based Models in Agricultural Systems: A Case Study Comput. Electron. Agric. 2017 139 33 40 10.1016/j.compag.2017.05.004
  17. Safarian S. Climate Impact Comparison of Biomass Combustion and Pyrolysis with Different Applications for Biochar Based on LCA Energies 2023 16 5541 10.3390/en16145541
  18. Jha S. Nanda S. Acharya B. Dalai A.K. A Review of Thermochemical Conversion of Waste Biomass to Biofuels Energies 2022 15 6352 10.3390/en15176352
  19. Elsebaie A. Zhu M. Al-Abdeli Y.M. Operational and Design Factors in Air Staging and Their Effects on Fouling from Biomass Combustion Sustainability 2024 16 8584 10.3390/su16198584
  20. Kamperidou V. Quality Analysis of Commercially Available Wood Pellets and Correlations between Pellets Characteristics Energies 2022 15 2865 10.3390/en15082865
  21. Stolarski M.J. Krzyżaniak M. Olba-Zięty E. Properties of Pellets from Forest and Agricultural Biomass and Their Mixtures Energies 2025 18 3137 10.3390/en18123137
  22. Yu C. Xiong W. Ma H. Zhou J. Si F. Jiang X. Fang X. Numerical Investigation of Combustion Optimization in a Tangential Firing Boiler Considering Steam Tube Overheating Appl. Therm. Eng. 2019 154 87 101 10.1016/j.applthermaleng.2019.03.074
  23. Rahmanta M.A. Aprilana A. Ruly Cahyo N. Hapsari T.W.D. Supriyanto E. Techno-Economic and Environmental Impact of Biomass Co-Firing with Carbon Capture and Storage in Indonesian Power Plants Sustainability 2024 16 3423 10.3390/su16083423
  24. Wang Q. Zhang M. Xiao F. Wang H. Jin Y. Hu N. Yang H. Optimization of the Air Distribution in a Biomass Grate-Fired Furnace Energies 2023 16 7634 10.3390/en16227634
  25. Lavergne S. Larsson S.H. Da Silva Perez D. Marchand M. Campargue M. Dupont C. Effect of Process Parameters and Biomass Composition on Flat-Die Pellet Production from Underexploited Forest and Agricultural Biomass Fuel 2021 302 121076 10.1016/j.fuel.2021.121076
  26. Bianco V. Szubel M. Matras B. Filipowicz M. Papis K. Podlasek S. CFD Analysis and Design Optimization of an Air Manifold for a Biomass Boiler Renew. Energy 2021 163 2018 2028 10.1016/j.renene.2020.10.107
  27. Wang Y. Yan L. CFD Studies on Biomass Thermochemical Conversion Int. J. Mol. Sci. 2008 9 1108 1130 10.3390/ijms9061108
  28. Čajová Kantová N. Čaja A. Patsch M. Holubčík M. Ďurčanský P. Dependence of the Flue Gas Flow on the Setting of the Separation Baffle in the Flue Gas Tract Appl. Sci. 2021 11 2961 10.3390/app11072961
  29. Liu B. Bao B. Wang Y. Xu H. Numerical Simulation of Flow, Combustion and NO Emission of a Fuel-Staged Industrial Gas Burner J. Energy Inst. 2017 90 441 451 10.1016/j.joei.2016.03.005
  30. Zhang W. Wang S. Mu L. Jamshidnia H. Zhao X. Investigation of the Forced-Convection Heat-Transfer in the Boiler Flue-Gas Heat Recovery Units Employing the Real-Time Measured Database Energy 2022 238 121715 10.1016/j.energy.2021.121715
  31. Tognoli M. Najafi B. Rinaldi F. Dynamic Modelling and Optimal Sizing of Industrial Fire-Tube Boilers for Various Demand Profiles Appl. Therm. Eng. 2018 132 341 351 10.1016/j.applthermaleng.2017.12.082
  32. Alhijazi A.A.K. Almasri R.A. Alloush A.F. A Hybrid Renewable Energy (Solar/Wind/Biomass) and Multi-Use System Principles, Types, and Applications: A Review Sustainability 2023 15 16803 10.3390/su152416803
  33. ANSYS, Inc. ANSYS CFX-Solver Theory Guide Release 2025 R1 ANSYS, Inc. Canonsburg, PA, USA
  34. Obernberger I. Thek G. Physical Characterisation and Chemical Composition of Densified Biomass Fuels with Regard to Their Combustion Behaviour Biomass Bioenergy 2004 27 653 669 10.1016/j.biombioe.2003.07.006
  35. Zając G. Szyszlak-Bargłowicz J. Gołębiowski W. Szczepanik M. Chemical Characteristics of Biomass Ashes Energies 2018 11 2885 10.3390/en11112885
  36. Nath B. Chen G. Bowtell L. Mahmood R.A. CFDs Modeling and Simulation of Wheat Straw Pellet Combustion in a 10 kW Fixed-Bed Downdraft Reactor Processes 2024 12 863 10.3390/pr12050863
  37. Wardach-Święcicka I. Polesek-Karczewska S. Kardaś D. Biomass Combustion in the Helically Coiled Domestic Boiler Combined with the Equilibrium/Chemical Kinetics CFD Approach Appl. Mech. 2023 4 779 802 10.3390/applmech4020040
  38. Xu C. Ju F. Zheng X. Liu Y. Huang J. Li G. Li Y. Zhu L. Ye L. Pan H. Computational Fluid Dynamics Modelling of Fixed-Bed Reactors Using Particle-Resolved Approach Processes 2025 13 1820 10.3390/pr13061820
  39. Kaczyński K. Pełka P. Combustion Analysis of Mixed Secondary Fuel Produced from Agro-Biomass and RDF in a Fluidized Bed Energies 2024 17 2343 10.3390/en17102343
  40. Obidziński S. Joka Yildiz M. Dąbrowski S. Jasiński J. Czekała W. Application of Post-Flotation Dairy Sludge in the Production of Wood Pellets: Pelletization and Combustion Analysis Energies 2022 15 9427 10.3390/en15249427
  41. Gunnarsson A. Andersson K. Adams B.R. Fredriksson C. Discrete-Ordinates Modelling of the Radiative Heat Transfer in a Pilot-Scale Rotary Kiln Energies 2020 13 2192 10.3390/en13092192
  42. Pafcuga M. Holubcik M. Durcansky P. Kapjor A. Malcho M. Small Heat Source Used for Combustion of Wheat-Straw Pellets Appl. Sci. 2021 11 5239 10.3390/app11115239
  43. Royo J. Canalís P. Zapata S. Gómez M. Bartolomé C. Ash Behaviour during Combustion of Agropellets Produced by an Agro-Industry—Part 2: Chemical Characterization of Sintering and Deposition Energies 2022 15 1499 10.3390/en15041499
  44. Álvarez-Bermúdez C. Chapela S. Varela L.G. Gómez M.Á. CFD Simulation of an Internally Cooled Biomass Fixed-Bed Combustion Plant Resources 2021 10 77 10.3390/resources10080077
  45. Motyl P. Król D. Poskrobko S. Juszczak M. Numerical Modelling and Experimental Verification of the Low-Emission Biomass Combustion Process in a Domestic Boiler with Flue Gas Flow around the Combustion Chamber Energies 2020 13 5837 10.3390/en13215837
  46. Ion I.V. Popescu F. Mahu R. Rusu E. A Numerical Model of Biomass Combustion Physical and Chemical Processes Energies 2021 14 1978 10.3390/en14071978
  47. Tańczuk M. Junga R. Werle S. Chabiński M. Experimental analysis of the fixed bed gasification process of the mixtures of the chicken manure with biomass Renew. Energy 2019 136 1055 1063 10.1016/j.renene.2017.05.074
  48. Koido K. Konno D. Sato M. Life Cycle CO2Emissions and Techno-Economic Analysis of Wood Pellet Production and CHP with Different Plant Scales and Sawdust Drying Processes Sustainability 2025 17 140 10.3390/su17010140
  49. Pełka G. Jach-Nocoń M. Paprocki M. Jachimowski A. Luboń W. Nocoń A. Wygoda M. Wyczesany P. Pachytel P. Mirowski T. Co mparison of Emissions and Efficiency of Two Types of Burners When Burning Wood Pellets from Different Suppliers Energies 2023 16 1695 10.3390/en16041695
  50. Lee H.-H. Kang S.-B. Choi J.-J. Youn Y.-J. Kim K.-W. Jeong M.-S. Byeon J.-K. Co-Firing Combustion Characteristics of Woodchips and Spent Mushroom Substrates in a 400 kWth Stoker-Type Boiler Energies 2022 15 9096 10.3390/en15239096
  51. Soltero V.M. Chacartegui R. Ortiz C. Quirosa G. Techno-Economic Analysis of Rural 4th Generation Biomass District Heating Energies 2018 11 3287 10.3390/en11123287
  52. Mameri F. Delacourt E. Morin C. Schiffler J. 0D Dynamic Modeling and Experimental Characterization of a Biomass Boiler with Mass and Energy Balance Entropy 2022 24 202 10.3390/e24020202 35205497
  53. Kulkarni A. Mishra G. Palla S. Ramesh P. Surya D.V. Basak T. Advances in Computational Fluid Dynamics Modeling for Biomass Pyrolysis: A Review Energies 2023 16 7839 10.3390/en16237839
  54. Silva J. Teixeira S. Teixeira J. A Review of Biomass Thermal Analysis, Kinetics and Product Distribution for Combustion Modeling: From the Micro to Macro Perspective Energies 2023 16 6705 10.3390/en16186705
  55. Cao H. Jin Y. Song X. Wang Z. Liu B. Wu Y. Computational Fluid Dynamics Simulation of Combustion and Selective Non-Catalytic Reduction in a 750 t/d Waste Incinerator Processes 2023 11 2790 10.3390/pr11092790
  56. He J. Zhang J. Wang L. Hu X. Xue J. Zhao Y. Wang X. Dong C. Optimizing the Controlling Parameters of a Biomass Boiler Based on Big Data Energies 2023 16 7783 10.3390/en16237783
  57. Vincenti B. Gallucci F. Paris E. Carnevale M. Palma A. Salerno M. Cava C. Palone O. Agati G. Caputi M.V.M. et al. Syngas Quality in Fluidized Bed Gasification of Biomass: Comparison between Olivine and K-Feldspar as Bed Materials Sustainability 2023 15 2600 10.3390/su15032600
  58. Zlateva P. Terziev A. Krumov K. Murzova M. Mileva N. Research on the Combustion of Mixed Biomass Pellets in a Domestic Boiler Fuels 2025 6 40 10.3390/fuels6020040
  59. Bala-Litwiniak A. Musiał D. Computational and Experimental Studies of Selected Types of Biomass Combustion in a Domestic Boiler Materials 2022 15 4826 10.3390/ma15144826
  60. Liu Y. Hu Y. Zhou J. Zhu Z. Zhang Z. Li Y. Wang L. Zhang J. Polystyrene-Supported Novel Imidazolium Ionic Liquids: Highly Efficient Catalyst for the Fixation of Carbon Dioxide under Atmospheric Pressure Fuel 2021 305 121495 10.1016/j.fuel.2021.121495
  61. Gómez M.Á. Martín R. Collazo J. Porteiro J. CFD Steady Model Applied to a Biomass Boiler Operating in Air Enrichment Conditions Energies 2018 11 2513 10.3390/en11102513
  62. Emmanouilidou E. Lazaridou A. Mitkidou S. Kokkinos N.C. A Comparative Study on Biodiesel Production from Edible and Non-Edible Biomasses J. Mol. Struct. 2024 1306 137870 10.1016/j.molstruc.2024.137870
  63. Najafi H. Woodbury K.A. Beck J.V. Keltner N.R. Real-Time Heat Flux Measurement Using Directional Flame Thermometer Appl. Therm. Eng. 2015 86 229 237 10.1016/j.applthermaleng.2015.04.053
  64. Royo J. Canalís P. Quintana D. Chemical study of fly ash deposition in combustion of pelletized residual agricultural biomass Fuel 2020 268 117 228 10.1016/j.fuel.2020.117228
  65. Rodriguez J.L. Álvarez X. Valero E. Ortiz L. de la Torre-Rodríguez N. Acuña-Alonso C. Influence of ashes in the use of forest biomass as source energy Fuel 2021 283 119256 10.1016/j.fuel.2020.119256
  66. Royo J. Canalís P. Quintana D. Díaz-Ramírez M. Sin A. Rezeau A. Experimental study on the ash behaviour in combustion of pelletized residual agricultural biomass Fuel 2019 239 991 1000 10.1016/j.fuel.2018.11.054
  67. Turzyński T. Kluska J. Ochnio M. Kardaś D. Comparative Analysis of Pelletized and Unpelletized Sunflower Husks Combustion Process in a Batch-Type Reactor Materials 2021 14 2484 10.3390/ma14102484
  68. Rzeźnik W. Rzeźnik I. Mielcarek-Bocheńska P. Air Pollutants Emission during Co-Combustion of Animal Manure and Wood Pellets in a 15 kW Boiler Energies 2023 16 6691 10.3390/en16186691
  69. Horvat I. Dovic D. Filipović P. Numerical and Experimental Methods in Development of the Novel Biomass Combustion System Concept for Wood and Agro Pellets Energy 2021 231 120929 10.1016/j.energy.2021.120929
  70. Mižáková J. Piteľ J. Hošovský A. Pavlenko I. Ochowiak M. Khovanskyi S. Biomass Combustion Control in Small and Medium-Scale Boilers Based on Low Cost Sensing the Trend of Carbon Monoxide Emissions Processes 2021 9 2030 10.3390/pr9112030
  71. Channiwala S.A. Parikh P.P. A Unified Correlation for Estimating HHV of Solid, Liquid and Gaseous Fuels Fuel 2002 81 1051 1063 10.1016/S0016-2361(01)00131-4
  72. Shan Y. Zhou H. Sheng C. Ash Formation and Associated Interactions during Co-Combustion of Wheat Straw and Sewage Sludge Energies 2024 17 1486 10.3390/en17061486
  73. Tumuluru J.S. Lim C.J. Bi X.T. Kuang X. Melin S. Yazdanpanah F. Sokhansanj S. Analysis on Storage Off-Gas Emissions from Woody, Herbaceous, and Torrefied Biomass Energies 2015 8 1745 1759 10.3390/en8031745
  74. Nyashina G.S. Dorokhov V.V. Shvedov D.K. Strizhak P.A. Wood Pellets with Waste: Energy, Environmental and Mechanical Aspects Renew. Energy 2025 250 123269 10.1016/j.renene.2025.123269
  75. Feldmeier S. Schwarz M. Wopienka E. Pfeifer C. Categorization of Small-Scale Biomass Combustion Appliances by Characteristic Numbers Renew. Energy 2021 163 2128 2136 10.1016/j.renene.2020.10.111
  76. González J.F. Álvarez Murillo A. Díaz García D. Nogales-Delgado S. The Determination of Combustion for Different Pellets Based on Ostwald Diagrams in a Domestic Stove under Experimental Conditions Appl. Sci. 2023 13 12007 10.3390/app132112007
  77. Silva J.P. Teixeira S. Teixeira J.C. Development of a CFD Model to Study the Fundamental Phenomena Associated with Biomass Combustion in a Grate-Fired Boiler Processes 2025 13 2617 10.3390/pr13082617
  78. Krawczyk P. Kurkus-Gruszecka M. Wilczyński M. Dzido A. Numerical Analysis of Design and Operational Parameters of Low Power Pellet Burners Renew. Energy 2025 243 122577 10.1016/j.renene.2025.122577

Issue

Eng, vol. 6, 2025, Switzerland, https://doi.org/10.3390/eng6100257

Вид: статия в списание, публикация в издание с импакт фактор, публикация в реферирано издание, индексирана в Scopus и Web of Science