Autors: Ertarğın M., Yordanov, N. I., Zhilevski, M. M. Title: Health Status Classification of Electric Motors Using CNN-Based Models and SDP Images Under Varying Noise Conditions Keywords: acoustic data, classification, CNN-based models, electric motor, SDP methodAbstract: The increasing application of electric motors across various industrial sectors requires effective monitoring and early diagnostics to prevent potential failures. This study explores the use of Convolutional Neural Network (CNN)-based models together with Symmetrized Dot Pattern (SDP) sound representations for classifying the health status of electric motors under different noise conditions. Acoustic data from a brushless DC motor were transformed into SDP images, which were then used to train CNN models. The dataset included recordings of motors in “Good”, “Broken” and “Heavy Load” conditions, captured under various noise environments such as pure, talking, white noise, atmospheric, and stress test conditions. The classification tasks were conducted under three conditions: assessing motor health status, evaluating both motor health status and noise types, and excluding the stress test noise type for a balanced dataset. The results demonstrated that the CNN models achieved high accuracy rates in classifying motor health status, with the Custom CNN model performing best in simpler tasks and MobileNet excelling in more complex scenarios. The study highlights the feasibility of using SDP images with CNN-based models for fault classification in motors and suggests future research directions for improving classification accuracy through advanced feature extraction techniques and multimodal data representations. References - A. Hughes and B. Drury, ‘Electric motors and drives: fundamentals, types and applications”, 2019.
- R. Crowder, “Electric drives and electromechanical systems: applications and control”, Butterworth-Heinemann, 2019.
- M.-A Sheikh, S.-T. Bakhsh, M. Irfan, N.-B. Nor and G. Nowakowski, “A review to diagnose faults related to three-phase industrial induction motors”, Journal of Failure Analysis and prevention, 2022.
- J. Ma, Y. Xue, Q. Han, X. Li, C. Yu, “Motor Bearing Damage Induced by Bearing Current: A Review”, Machines, 2022.
- T. Garcia-Calva, D. Morinigo-Sotelo, V. Fernandez-Cavero and R. Romero-Troncoso, “Early detection of faults in induction motors—A review”, Energies. 2022.
- J. Zarei, M. Tajeddini and H. Karimi, “Vibration analysis for bearing fault detection and classification using an intelligent filter”, Mechatronics, Volume 24, Issue 2, 2014, ISSN 0957-4158, DOI: https://doi.org/10.1016/j.mechatronics.2014.01.003.
- I. Areias, L. Borg da Silva, E. Bonaldi, L. E. de Lacerda de Oliveira, G. Lambert-Torres, V. Bernardes, “Evaluation of Current Signature in Bearing Defects by Envelope Analysis of the Vibration in Induction Motors”, Energies 2019, 12, 4029, DOI: https://doi.org/10.3390/en12214029.
- M. Yurdakul and S. Tasdemir. "Acoustic Signal Analysis with Deep Neural Network for Detecting Fault Diagnosis in Industrial Machines." arXiv preprint arXiv:2312.01062 (2023).
- N. Sergin, J. Huang, T. Chang and H. Yan, "Image-based novel fault detection with deep learning classifiers using hierarchical labels." IISE Transactions, 56(10), 1112–1130, https://doi.org/10.1080/24725854.2024.2326068.
- M.-H. Wang; Z.-H. Lin and S.-D. Lu, “A Fault Detection Method Based on CNN and Symmetrized Dot Pattern for PV Modules”, Energies, 2022, DOI: https://doi.org/10.3390/en15176449.
- M.-H. Wang, J.-X. Hong and S.-D. Lu, “Fault Diagnosis of Lithium Battery Modules via Symmetrized Dot Pattern and Convolutional Neural Networks”, Sensors, 2024, DOI: 10.3390/s25010094.7
- H. Wang, J. Xu and R. Yan, "Bearing Fault Diagnosis Based on Visual Symmetrized Dot Pattern and CNNs," 2019 IEEE International Instrumentation and Measurement Technology Conference (I2MTC), Auckland, New Zealand, 2019, pp. 1-6, doi: 10.1109/I2MTC.2019.8827101.
- W. Cui, G. Meng, T. Gou, A. Wang, R. Xiao and X. Zhang, “Intelligent Rolling Bearing Fault Diagnosis Method Using Symmetrized Dot Pattern Images and CBAM-DRN”, Sensors, 2022, DOI: 10.3390/s22249954.
- L. Huang, J. Wen, Y. Yang, L. Chen and G. Shen, “A Visual Fault Detection Method for Induction Motors Based on a Zero-Sequence Current and an Improved Symmetrized Dot Pattern”, Entropy 2022, DOI: https://doi.org/10.3390/e24050614.
- N. Yordanov, M. Zhilevski and M. Mikhov, “Fault Detection in Electric Motors using Acoustic Signals and Image Classification”, 2024 International Conference on Applied and Theoretical Electricity (ICATE), IEEE Xplore, 2024, Craiova, Romania, pp. 1-6, DOI: 10.1109/ICATE62934.2024.10749208
- S. Grollmisch, J. Abeßer, J. Liebetrauand and H. Lukashevich, “IDMT-ISA-electric-engine dataset”, Zenodo, Sep. 01, 2019. DOI: 10.5281/zenodo.7551261.
- M. Sandler, A. Howard, M. Zhu, A. Zhmoginov, L.C. Chen, “Mobilenetv2: Inverted residuals and linear bottlenecks”, In Proceedings of the IEEE conference on computer vision and pattern recognition, 2018, (pp. 4510-4520). https://doi.org/10.48550/arXiv.1801.04381.
- C. Szegedy, V. Vanhoucke, S. Ioffe, J. Shlens, Z. Wojna, “Rethinking the inception architecture for computer vision”, In Proceedings of the IEEE conference on computer vision and pattern recognition, 2016, (pp. 2818-2826).
Issue
| Proceedings of the World Congress on Electrical Engineering and Computer Systems and Science, 2025, Albania, https://doi.org/10.11159/eee25.107 |
Copyright https://international-aset.net/avestia.com/EECSS2025_Proceedings/files/paper/EEE/EEE_107.pdf |